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PostPosted: Mon Jan 07, 2013 2:18 pm 
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Koa
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jfmckenna wrote:
No worries on using a hand drill. If you have a try-square, you know the little square with the steel ruler and the black leveler thing, then take the level off and use it as a guide.

Filippo Morelli wrote:
1/4-20 works fine. You can use a hand drill no problem. I have a drill press and still use a hand drill:
- put a tape marker on the drill bit to guide depth of hole.
- use a small square to make sure you are pretty square on the drilling.


Cool. My thanks to both of you.
If you have seen any of my build threads(got a couple on here in the electric guitar section) you'll know that I'm very familiar with this technique. I use it all the time for things like bridge posts, neck bolt holes, tuner holes; anywhere I need a straight hole(which is every one of them, lol).

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PostPosted: Mon Jan 07, 2013 3:21 pm 
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Koa
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why would anybody use threaded inserts in the neck heel rather than use hanger bolts ?


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PostPosted: Mon Jan 07, 2013 11:27 pm 
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Brazilian Rosewood
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murrmac wrote:
why would anybody use threaded inserts in the neck heel rather than use hanger bolts ?


It's how a lot of us got started from going from dove tail to bolt on I think, least it was for me. It's just another way to skin the cat. I may try anchor bolts some day, it does seem a bit easier.


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PostPosted: Tue Jan 08, 2013 2:11 am 
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Brazilian Rosewood
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If you use a brad point, you don't need to worry about the bit catching.
I use inserts similar to those, except they are hardened steel instead of brass. They have a hex cut into the top so you can use an Allen key to thread them in. I cut the 'L' off a key so it would fit in the hand drill. Drill, thread in insert, remove partly, wick with thin Ca, reset.
If you look on McMaster Carr site, you can get them way cheaper than LMI...


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PostPosted: Tue Jan 08, 2013 7:52 am 
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Koa
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I switched to 1/4" hanger bolts many, many years ago. One of my best moves. Ever! Works for me, Bill Collings, and many others. Why bother with inserts?

Much simpler to install, but best of all, it's a smaller hole in the heel and won't cut through the dowel(I use one in every heel). You'll never split a heel or tenon with a hanger bolt and they'll never go-in crooked. Finish-off with a flanged nut(nut with a built-in washer). Cover(hide) the bolt and nut with your label....


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PostPosted: Tue Jan 08, 2013 9:04 am 
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grumpy wrote:
I switched to 1/4" hanger bolts many, many years ago. One of my best moves. Ever! Works for me, Bill Collings, and many others. Why bother with inserts?

Much simpler to install, but best of all, it's a smaller hole in the heel and won't cut through the dowel(I use one in every heel). You'll never split a heel or tenon with a hanger bolt and they'll never go-in crooked. Finish-off with a flanged nut(nut with a built-in washer). Cover(hide) the bolt and nut with your label....


I've never seen these used for neck inserts. I googled a picture of them. Am I right in thinking that hanger bolts would stick out of the neck and the ends inserted through the head block and then nuts tighted on the ends? (If you see what i mean?) Please could someone post a picture of their use?

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PostPosted: Tue Jan 08, 2013 9:16 am 
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Brazilian Rosewood
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That is correct, Joe.


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PostPosted: Tue Jan 08, 2013 9:43 am 
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Joe Sallis wrote:
I've never seen these used for neck inserts. I googled a picture of them. Am I right in thinking that hanger bolts would stick out of the neck and the ends inserted through the head block and then nuts tighted on the ends? (If you see what i mean?) Please could someone post a picture of their use?


Joe,

Here is a picture of the hardware approach Todd is talking about with the hanger bolts.
Attachment:
Neck Bolts and Nuts.jpg


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PostPosted: Tue Jan 08, 2013 11:55 am 
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I am also using hanger bolts. Works for me.


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PostPosted: Tue Jan 08, 2013 12:04 pm 
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I am at work so I had to send this to myself over the phone in small format because I can’t resize here. I hope this displays okay. Here is what the cap nuts Todd was talking about look like (in brass here) if you don’t hide them. Doing this with hangar bolts and these nuts is way too easy and doesn’t look too bad.
Attachment:
Layla inside.JPG


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PostPosted: Tue Jan 08, 2013 1:30 pm 
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I countersink with a "reverse spotfacer" tool. All's hidden.

The KD nut is cool, but I dislike the little allen head and prefer using a standard nut and socket. The flanged nuts also have little 'teeth' on the flange/washer, that grabs into the wood of the neck block a wee bit, helping to prevent them from working themselves loose. During the setup, I'll use connector nuts, which are about an inch long, and can just spin them on and even just finger tight, I can string the guitar up and check the neck angle and alignment. Couldn't do that with inserts and KD bolts(which I did use for a few years).

But for sure, either way works just fine; it's just that I always go for the simplest method, as long as there aren't any downsides, and I can think of none here.


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PostPosted: Tue Jan 08, 2013 4:04 pm 
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grumpy wrote:
The flanged nuts also have little 'teeth' on the flange/washer, that grabs into the wood of the neck block a wee bit, helping to prevent them from working themselves loose.


Mario, far be it from me to teach my grandfather how to suck eggs, but ...you do surprise me.

Are you saying that you tighten the (serrated) flange nut directly onto the wood of the neck block ?

Would it not be a better approach to have a flat aluminum washer in contact with the wood, then an internally serrated lockproof washer, then another flat aluminum washer, and then your flange nut?

That way, the wood doesn't get all chewed up by the serrations, and the pressure exerted by the serrated lockproof washer (and also the serrated flange nut) ensures that the assembly never comes loose unintentionally.

When it comes to neck reset time, hey...your wood is all pristine, ready to reassemble .

Or a meringue ?


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PostPosted: Tue Jan 08, 2013 6:08 pm 
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Brazilian Rosewood
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Can you remove hanger bolts through the sound box for a flossing neck reset? Because that would be a huge disadvantage imho.


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PostPosted: Tue Jan 08, 2013 7:11 pm 
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I'm glad you guys chimed in and extolled the virtues of hanger bolts. I truly am, because there will be more flat tops in my future. But I am currently obsessed with archtops and their f-holes or s-holes and I'm trying to figure out if a nut could be fished through an f-hole and secured to the end of a long, home-made allen wrench poked through the tail pin hole. Hmmmmmmmm..... Anyone ever tried that?


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PostPosted: Tue Jan 08, 2013 7:22 pm 
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cphanna wrote:
I'm glad you guys chimed in and extolled the virtues of hanger bolts. I truly am, because there will be more flat tops in my future. But I am currently obsessed with archtops and their f-holes or s-holes and I'm trying to figure out if a nut could be fished through an f-hole and secured to the end of a long, home-made allen wrench poked through the tail pin hole. Hmmmmmmmm..... Anyone ever tried that?


I've done it a few times. Very easy.


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PostPosted: Tue Jan 08, 2013 9:27 pm 
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Are you saying that you tighten the (serrated) flange nut directly onto the wood of the neck block ?

Would it not be a better approach to have a flat aluminum washer in contact with the wood, then an internally serrated lockproof washer, then another flat aluminum washer, and then your flange nut?

That way, the wood doesn't get all chewed up by the serrations, and the pressure exerted by the serrated lockproof washer (and also the serrated flange nut) ensures that the assembly never comes loose unintentionally.

When it comes to neck reset time, hey...your wood is all pristine, ready to reassemble .


The flanged nuts aren't lock washers. They simply have little "ridges" in them, and yes, I put them right against the neck block and yes, they "dig" into the wood, but no, they don't do any damage because they're not aggressive(nor sharp) enough. My neck blocks are spruce or cedar, too.

And yes again, you can definitely loosen the nuts and floss the heel to reset the neck; I've done it on pretty much every guitar I build. Where most of you will fine tune the setup, after the guitar has settled-in for a week or three, by shaving the saddle a wee bit, I'll just floss the heel. Last thing I do before boxing-up the guitar for shipment is to place the label over the bolts; I don't place the label over them until that moment, just in case I decide to tweak it just a wee bit more.


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PostPosted: Wed Jan 09, 2013 12:06 am 
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Simple..:

If the label's messed up, it means someone else has messed with the neck.

Anyone authorized by me will be sent a new label to put in place.


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PostPosted: Wed Jan 09, 2013 12:25 am 
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grumpy wrote:
Simple..:

If the label's messed up, it means someone else has messed with the neck.

Anyone authorized by me will be sent a new label to put in place.

[:Y:] I like this, and plan to steal it......twenty years from now when I get my first customer, lol.

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PostPosted: Wed Jan 09, 2013 7:32 pm 
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Brazilian Rosewood
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cphanna wrote:
I'm glad you guys chimed in and extolled the virtues of hanger bolts. I truly am, because there will be more flat tops in my future. But I am currently obsessed with archtops and their f-holes or s-holes and I'm trying to figure out if a nut could be fished through an f-hole and secured to the end of a long, home-made allen wrench poked through the tail pin hole. Hmmmmmmmm..... Anyone ever tried that?


I have a flexible shaft ratchet driver that I used to bolt on an oval hole Selmer neck. It worked like a charm on the Selmer but it could proove to be an exercise in humility on an archtop. I did a search but could not find it, but anyway, some one (padme I think) did a thread last year on making a tool to get to the bolt on neck through the strap pin hole in the tail block.

You could also build a trap door, something that would prove very handy if you have electronics too.


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PostPosted: Wed Jan 09, 2013 8:59 pm 
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We have had good discussions on reinforcing the Cumpiano neck joint several times in the past. This thread has some good stuff.

viewtopic.php?f=10101&t=31203&p=413582&hilit=carbon+cumpiano#p413582

My tests indicated that some type of reinforcement is a good idea. It didn't take much force for the tenon to fail in tension.
A carbon or maple reinforcing strip made it almost impossible to induce a failure. I use Maple now as it is easier on drill bits and gives excellent strength.

On bolt-on's for archtops there have also been several excellent threads on this if you do a search. I've done four, the oldest is out about three years and I saw it last year and it was holding well. I was a little nervous about it.

The Cumpiano method is excellent for archtops as there is a higher neck angle and the bolts can self align. They are easily accessible through the end jack hole with a long wrench. Put rubber retaining washers on the other side so they don't fall out of the headblock..
I thread a piece of rubber tubing through the headblock holes into the guitar and fish it out an f hole and use it to pull the bolt in place. You can see the rubber retaining washer in the last picture.

Image

Image

Image


Image

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Last edited by Terence Kennedy on Wed Jan 09, 2013 9:07 pm, edited 1 time in total.

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PostPosted: Wed Jan 09, 2013 9:23 pm 
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Dave Stewart also has a tutorial around here somewhere Filippo. I think I got the idea for the retaining washers from him.

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PostPosted: Wed Jan 09, 2013 10:32 pm 
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John, Todd, Mario, et al,
Sorry if I'm being dense here, but are you guys saying you have eliminated any mortise and tenon and instead are attaching the hanger bolts through the neck block and straight into the heel of the neck, creating a butt joint? Or was the photo below simply taken prior to the tenon being cut?

By the way, a tutorial on how you tackle this hanger bolt solution sure would be awesome!

George :-)


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PostPosted: Thu Jan 10, 2013 12:03 am 
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George,

That is a butt joint. No tenon at all. That picture is before the heel is carved but pretty much that is what is what it connecting to the body.

When I first did this, it felt like cheating, but now I’m sold on it.


John


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PostPosted: Thu Jan 10, 2013 12:34 am 
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Brazilian Rosewood
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Amen to that!


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PostPosted: Thu Jan 10, 2013 12:50 am 
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That's all there is to it. If you think this is a new and untried idea, well, Bob Taylor's built hundreds of thousands of guitars with the same simple neck joint and continues to do so to this day; their original neck joint was exactly what I use, a bolted butt joint with the fretboard glued to the top, but even their "new" neck joint is simply inlet into the ribs slightly to allow for the shims, but it's still a basic butt joint.


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