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PostPosted: Sat Feb 11, 2012 5:57 pm 
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So, I finally got time today to set the dish sander up. Works like a charm! Maybe not every floor sander would work for this conversion, but it looks like this one will do the trick. Fair warning, I don't build my shop equipment to be showroom furniture! Pretty is for the house, functional is for the shop.

So here was my original downdraft table. When I built this thing I had the bright idea of putting a backdraft on it, too, hence the panel on the back. In my old shop, I had the dust collector drop in from overhead to catch it. Not a bad idea, necessarily, but it left me crowded for real estate on the table. The base unit is powered by four JennAir downdraft cooktop fans.

Attachment:
Sander 5.jpg


So I ripped the back panel off and reworked the rails to catch the body of the floor sander.

Attachment:
photo.jpg


Here it is flipped over on the rails. I just drug the panels off to the side to make room. You can see the platen, which I modified to give clearance for the dish over the body of the sander. You can also see the two bolts sticking up as dowels to locate and center the dish. All of these parts came from the sander itself, so the total cost is still zero!

Attachment:
photo2.jpg


And the result. Just a stick of mahogany, but sanded to a 15' radius. The router speed controller did the trick great. I ran it at its lowest setting which I think will be just about right for sanding a rim set. I could have cranked it up a little bit for this task.

Attachment:
photo1.jpg


I also took the remnants from the back panel and added shelves on the side for sanders and supplies. It always scared me keeping that stuff up on that back panel, anyway. Just an accident waiting to happen.

Attachment:
photo3.jpg



So there it is! Nothing fancy, but I'm happy! [:Y:]


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Wes McMillian
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PostPosted: Sat Feb 11, 2012 5:58 pm 
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Looks great Wes!

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PostPosted: Sat Feb 11, 2012 6:29 pm 
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First name: Chris
Last Name: Pile
City: Wichita
State: Kansas
Country: Good old US of A
Focus: Repair
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Wes, that is some clever stuff!
You are to be commended.

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PostPosted: Sat Feb 11, 2012 7:07 pm 
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First name: Joe
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City: Wesley Chapel
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Wes, that is fantastic thinking, reminded me of a military adage I learned in the Marine Corps.

[:Y:]

We the unwilling, led by the unknowing,
Have done so much, with so little for so long,
We are now capable of doing anything with nothing.

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My wife asks me "How many Guitars do you need?"
I reply "When I die count them; thats how many I needed".


Last edited by Joe Hill on Sat Feb 11, 2012 10:12 pm, edited 1 time in total.

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PostPosted: Sat Feb 11, 2012 9:03 pm 
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Nice job!

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PostPosted: Sat Feb 11, 2012 10:14 pm 
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That's really awesome. You, sir, are a genuine Mad Scientist.

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PostPosted: Sun Feb 12, 2012 6:26 am 
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Thanks, guys! I had already been studying on plans and parts to build one for a little while. My ol' tore up right shoulder just can't handle "driving the bus" much any more - anything to take a little load off the body! Hopefully the idea will help someone else. Yeah, it wouldn't be that hard to actually build one from scratch, but this thing was ready to go - and FREE!

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PostPosted: Sun Feb 12, 2012 6:56 am 
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That's terrific Wes!

I'd call it "Yankee Ingenuity", but since you're from the South I'll just call it great creativity.

[:Y:]

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