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PostPosted: Fri Aug 20, 2010 3:19 pm 
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Joined: Tue May 18, 2010 6:42 pm
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
I bought this in feb, but now that I'm ready to use it I can't seem to figure out how to actually make this jig to hold the templates on place. I spent all day on this thing and it came out like garbage. Do most people who use these templates use the jig plans on the stew mac website?


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PostPosted: Fri Aug 20, 2010 6:33 pm 
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
I really need help with this before I go insane.


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PostPosted: Fri Aug 20, 2010 6:53 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Feb 20, 2008 7:15 pm
Posts: 7549
First name: Ed
Last Name: Bond
City: Nanaimo
Country: Canada
Focus: Build
Status: Professional
I use their idea with a light modification. For routing the body I don't use the fulllength backing board. My jig is just the platform for the template mounted on two maple one by ones running parallel to the top and back with a spacer on either side of the dovetail template to make the bottom of the template flush with the wood it sits and slides in. Basically it then drops into place from above and sits on top of the area you want to route. There is a threaded rod that squeezes the jig and body together to hold it tight. The body is held in a clamping device to hold it upright.
For the neck I use their design almost exactly except the top is mounted by a piano hinge so you can adjust for neck angle.
I don't imagine that's very clear via text, so I'll try to post some pics, but I won't have time for that till tomorrow or maybe late late tonight.


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PostPosted: Fri Aug 20, 2010 6:57 pm 
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
THANK YOU!!!! I can't wait to see the pics.


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PostPosted: Fri Aug 20, 2010 7:07 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Feb 20, 2008 7:15 pm
Posts: 7549
First name: Ed
Last Name: Bond
City: Nanaimo
Country: Canada
Focus: Build
Status: Professional
Yeah no worries, just be patient I've never posted pics before and computers and I aren't friends.


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PostPosted: Fri Aug 20, 2010 9:09 pm 
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Joined: Tue May 18, 2010 6:42 pm
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
does anyone have any videos of the jig and router working?


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PostPosted: Sat Aug 21, 2010 5:32 am 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Apr 08, 2009 9:34 am
Posts: 3081
Sure Brian, here's a few photos of my current setup with the Stew-Mac templates. I will remake the jigs as soon as I get the Woolson plans.

Neck jig...
Image

Image

Box jig...
Image

Image

Neck jig in use...

Image

Box jig in use...

Image

Finished dovetail...

Image

Hope this helps...


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PostPosted: Sat Aug 21, 2010 3:57 pm 
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Joined: Tue May 18, 2010 6:42 pm
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
Thanks everyone. I routed the male part if the dovetail, but now I can't figure out how to rout the female part in the box (thank god I practiced on scrap wood first.)


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PostPosted: Sun Aug 22, 2010 5:06 am 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Apr 08, 2009 9:34 am
Posts: 3081
Brian, the usual way is to rout the box first, then sneak up on the rout for the neck. When you get close, you stop and do the rest by hand. John Hall has an excellent vid on doing that part. Now you will have to sneak the female part of the dovetail to fit the neck. It's just easier to pull the neck out of the jig, test fit, and clamp back in to rout deeper.


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PostPosted: Sun Aug 22, 2010 10:46 pm 
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Joined: Tue May 18, 2010 6:42 pm
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First name: Brian
Last Name: Itzkin
State: NY/Granada
Country: USA/Spain
Focus: Build
Thank you everyone. It came out perfect.
Image


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