cgal_1 wrote:
I bought the Q4 and have sprayed three mandolins. The first one was fine, but the next two were not as good.I didn't seem to be getting coats as thick as I thought they should be, but am very wary on getting runs.
Michael. have you any specific setup proceedures which may help. I have been using colortone water based products.I can only spray outside when the weather is warm enough(North west England!!!)
Charles.
Well not being there see how the coats were going on it is hard for me to guess what your setting changes should be. I spray quite a bit of KTM9 which is pretty much the same viscosity of USL AKA Colortone waterborne lacquer. Most first timers to HVLP turbine units tend to spray with the air line open ¾ to full open and open the media flow about half way and spray from about 12-14” away. This leads to a poorly atomized pattern and thereby orange peel out the yen-yang.
When I first got my unit I wasted about a quart of finish on practice boards. I played with all the setting till I found the coverage I was looking for. Here is what I found works best for me. Keep in mind I am at 2300 ft elevation in an high desert where the average early to mid summer temp is 98f with 30-35% RH. My spray booth is not RH controlled because I would be constantly pumping moisture in. I found that cutting the air supply to half or a little less. Thinning the KTM9 with about 3-4% distilled water to a viscosity per the viscosity cup provided with my Q4 of 22 seconds +/- 1 second and adjusting the media flow till I got a good wet but not sagging pattern. sprayed at 8”-9” form nozzle to surface. I found that if I got too far from the surface I could never find a setting that eliminated most of the orange peel. I found it easy to set the media flow the hard part was finding the right air setting.
Now will this work for you? Temp and RH will affect the setting s but this should be a good place to start at.