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PostPosted: Mon Jun 28, 2010 3:59 pm 
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Mahogany
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Joined: Mon May 10, 2010 10:29 pm
Posts: 60
First name: Gerould
Last Name: Wheeler
City: Hanahan
State: SC
Zip/Postal Code: 29410
Country: United States
Focus: Build
Status: Amateur
What is the preferred to you use to inlay a rosette? I'm interested in every thing from chisels to machine power. Just curious as to what people use and like.


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PostPosted: Mon Jun 28, 2010 4:18 pm 
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Joined: Sat May 17, 2008 1:11 pm
Posts: 2390
Location: Spokane, Washington
First name: Pat
Last Name: Foster
Country: USA
Focus: Build
Gerould,

I don't know if there's a preferred way, but here's how I do it. Some put the whole thing together on a workboard, then route and install it all in one piece.

Attachment:
rosetterout.jpg
The jig is shop-made, with a spiral down-cut bit.


Attachment:
rospieces.jpg
Center fill is cut out with a bandsaw to roughly fit the channel.


Attachment:
bentshpurfling.jpg
Channels for the purfling are cut for a snug fit.


Attachment:
soundhole.jpg


Pat


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PostPosted: Mon Jun 28, 2010 8:53 pm 
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Joined: Wed Oct 08, 2008 11:36 am
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Location: Southeast US
City: Lenoir City
State: TN
Zip/Postal Code: 37772
Country: US
Focus: Repair
I tried the last one I did with the 1/64" plywood and it really makes it go easier. Thanks Todd.

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PostPosted: Mon Jun 28, 2010 9:17 pm 
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Koa
Koa

Joined: Tue Apr 27, 2010 9:07 pm
Posts: 512
City: Tucson
State: AZ
Country: USA
Focus: Build
Status: Amateur
Schneider gramil and/or a very sharp small v-shaped gauge. Very quiet. very peaceful.


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PostPosted: Tue Jun 29, 2010 1:58 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Sat Jan 15, 2005 12:50 pm
Posts: 3933
Location: United States
I've got a Stanley #71 router plane that I use to ground out after scribing the lines. A #271 would be even better.

I like to build the rosette in place, rather than plugging in an assembled unit. Somehow the pre-built ones never seem to be quite round or uniform.


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PostPosted: Tue Jun 29, 2010 11:19 pm 
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Walnut
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Joined: Sat May 29, 2010 2:27 am
Posts: 26
First name: Jan
Last Name: van Cappelle
City: Doorn (near Utrecht)
State: Utrecht
Country: Netherlands
Focus: Build
Status: Semi-pro
I love this circlecutter
Image

My router plane
Image


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PostPosted: Wed Jun 30, 2010 6:51 am 
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Walnut
Walnut

Joined: Mon Feb 15, 2010 4:47 pm
Posts: 2
First name: Patrick
Last Name: Sutch
Focus: Build
[quote="Javaca"]I love this circlecutter
Image

Javaca: may I ask where you purchased that circlecutter?


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PostPosted: Wed Jun 30, 2010 8:31 am 
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Brazilian Rosewood
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Joined: Sat Jun 21, 2008 10:58 am
Posts: 2774
Location: Tampa, Florida USA
It pretty much depends on the type of rosette you are doing. But I too have been using the Karol jig to cut my my inlay ring channel.
Ovals are a another new method.
Just a side note. If you are going to make a Karol precision base I'd suggest using something other then UHMW because it really doesn't machine well. Delrin, Polycarbonate and even hardwood I believe would be a better choice.


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PostPosted: Wed Jun 30, 2010 11:31 pm 
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Walnut
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Joined: Sat May 29, 2010 2:27 am
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First name: Jan
Last Name: van Cappelle
City: Doorn (near Utrecht)
State: Utrecht
Country: Netherlands
Focus: Build
Status: Semi-pro
Patrick Sutch wrote:
Javaca wrote:
Javaca: may I ask where you purchased that circlecutter?

It was made by my former teacher, the flemish luthier Geert Vermeiren.
He makes only small series of them for his students.


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PostPosted: Thu Jul 01, 2010 1:23 pm 
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Cocobolo
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Joined: Thu Aug 13, 2009 4:32 pm
Posts: 480
First name: John
Last Name: Charnock
Country: UK
Focus: Build
Status: Amateur
I am partly hijacking this thread as I am about to route my first rosette using the Stewart McDonald jig. I have done a test run on a piece of plywood and it seemd OK but getting the right width was trial and error - is the a recommended procedure for marking out and cutting. For example to I draw around the rosette shape on the top and work to (inside a ) a pencil line ?

John


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PostPosted: Thu Jul 01, 2010 8:12 pm 
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Koa
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Location: San Jose, CA
First name: Dave
Last Name: Fifield
City: San Jose
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Zip/Postal Code: 95124
Country: USA
Focus: Build
Status: Amateur
Gerould,

I modified a Stewmac/Dremel setup to add digital accuracy. I posted it in a thread a while back HERE. Enjoy.

Cheers,
Dave F.

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PostPosted: Fri Jul 02, 2010 2:36 am 
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Cocobolo
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First name: John
Last Name: Charnock
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That has given me something to think about, two fixed reference points on the hole cutter would also do the same job in allowing an accurate measurement to be taken.

Thanks

John


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PostPosted: Fri Jul 02, 2010 3:25 am 
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Koa
Koa

Joined: Thu Sep 10, 2009 4:01 pm
Posts: 1887
Location: UK
Here are the tools that I use. The Stanley 271 that Al mentioned and a circle cutter adapted from a stock tank cutter. The arm and head of the cutter is all laminated from Ebony. I also set it by using a digital caliper between the head and the central boss of the tank cutter - very useful if you want to make very slight adjustments to the channel width.



Image


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PostPosted: Fri Jul 02, 2010 5:59 am 
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Joined: Fri Aug 26, 2005 5:49 pm
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Location: Norway
My preferred method of inlayng a rosette? Having my daughter do them for me! ;) (next time, I'll tell her to tie her hair back when she uses a rotary tool... :o )

Image



Image



Image

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PostPosted: Fri Jul 02, 2010 6:11 am 
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Cocobolo
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Joined: Thu Aug 13, 2009 4:32 pm
Posts: 480
First name: John
Last Name: Charnock
Country: UK
Focus: Build
Status: Amateur
I'll show it to my 15 year old if I can get her of MSN


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PostPosted: Fri Jul 02, 2010 9:48 am 
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Mahogany
Mahogany

Joined: Mon May 10, 2010 10:29 pm
Posts: 60
First name: Gerould
Last Name: Wheeler
City: Hanahan
State: SC
Zip/Postal Code: 29410
Country: United States
Focus: Build
Status: Amateur
[quote="Arnt Rian"]My preferred method of inlayng a rosette? Having my daughter do them for me! ;) (next time, I'll tell her to tie her hair back when she uses a rotary tool... :o )/quote]

Wow! I think this is the best tool to use too! Unforntunatly mine grew up, got married and moved away.... :(
I have to say it's really nice that your daughter takes such an interest in this field. I can only hope that one day I get to teach my grandchildren if one of them so happens to take an interest.

I have to say that I like everything I have seen so far. I now have many Ideas to work with and keep that train of motivation going.

Wow!!


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PostPosted: Sat Jul 03, 2010 11:55 am 
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Cocobolo
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Joined: Tue Jan 22, 2008 3:09 pm
Posts: 349
Location: Washington, GA
I love the stewmac router base and circle cutter for the dremel. Works like a champ, and when using a 1/16" bit, you can sneak up on the proper width for the rosette.

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PostPosted: Sun Jul 04, 2010 8:26 am 
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Posts: 639
Location: United States
I use this Jasper jig and a PC310-with a range of miniature diameter bits, it will cut most any size-more than advertised. They give you the formulae for "wheel" and "hole" -simple, relatively cheap and nearly fool proofhttp://jaspertools.com/productsdetail.cfm?SKU=673046004006&prod=Model-400%20Circle%20Guide&cat=Circle%20Guide


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