George L wrote:
I have a related question. I'm about to use epoxy (West System) on a fingerboard for the first time and it would be great to know how you guys approach this entire process. For example, how thick should the adhesive be spread on the fingerboard? Do you secure the truss rod in the channel with silicone, etc.? What do you do to keep glue from getting on the truss rod?
Okay, so that's three questions, not one. Sorry.

I've used LMI white glue in the past and I'm just wondering if the steps are the same with epoxy. Any help would be appreciated.
Thanks,
1. I've been using System 3 with silica thickener. Before adding the thickener, I brush the epoxy thinly on both surfaces. The unthickened epoxy appears to soak into the wood a bit, which presumably makes for a stronger bond. Then I thicken it to about peanut butter and spread thinly on both surfaces again. The epoxy cures so slowly, I have plenty of time to do all this. Then I register the board on the two previously installed pins (which have been cut to about 3/32" protrusion from the neck shaft surface; they remain in the neck), and clamp with spring clamps (mostly along the edges of the board) plus a few cam clamps in the heel area. No caul.
2. No silicone; it isn't necessary, because...
3. I use a strip of wood over my truss rod. It completely covers the rod, so no epoxy can get down in there. On the Allied Lutherie web site, on their truss rod page, it explains the method and rationale behind the wood strip. I'm totally sold on this method.