John A wrote:
Michael -
Regarding the brushing shellac on -
How many coats do you put on before sanding ? What pound cut do you use for this ? 1 lb, 2 lb ? or more ?
I plan to do my next guitar like this - lay down a good shellac base coat and then sand lightly with high grits - then reapply and spirit off with an alcohol pad. Will that work ?
I probably go 4 or 5 coats before any sanding. Even that is done with no less than 600G. Little point removing what you have just put on - unless it is necessary. I sand again before laying on the last 2 coats. So the procedure might go: 3 lots of 4 coats, sanding between. 2 final coats then final sand/Polish. . . or glazing if you don't want to go through all the grits. Everything is left to harden for at least a full month. You need to let it harden longer than the French Polish method, simply because it tends to be a thicker finished film. If you sand back too early, the finish will shrink back and you will get a slight textured look.
I can't really tell you a specific 'cut' other than to say that it is applied very thin, watery thin. Probably slightly less than a 1lb cut. There are many other Spirit varnish recipes aside from straight Shellac. I always add a few drops of Spike Oil of Lavender which extends the brushing time a little. It also means it takes longer to dry and fully harden. I can't say that I've noticed any difference in hardness/durability between brushed on Spirit and a French Polished surface. Then again there are MANY variables. You can make Spirit Varnish hard and chippy, you can also make it soft and gummy. I'm playing a Guitar that I used Spirit on 3 years ago, it's standing up very well indeed. It's played virtually everyday. If anything my French Polished surfaces wear through much quicker.