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PostPosted: Wed Jan 20, 2010 12:11 pm 
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Cocobolo
Cocobolo

Joined: Tue Mar 10, 2009 7:11 pm
Posts: 333
First name: jack
Country: usa
Do any of you OLF'ers have photos of router jigs and/or setups that you use to inlay the guitar's end wedge that you wouldn't mind sharing?
best regards,
jack


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PostPosted: Wed Jan 20, 2010 2:15 pm 
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Old Growth Brazilian Rosewood
Old Growth Brazilian Rosewood
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Joined: Mon Dec 27, 2004 1:20 pm
Posts: 5915
Location: United States
I always hate it when people answer a question in a completely different direction... but... ;)

I used to use a router/jig, but just gave up and started using a backsaw. I have a template for the wedge and I use a marking knife to cut it out...

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Brock Poling
Columbus, Ohio
http://www.polingguitars.com


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PostPosted: Wed Jan 20, 2010 2:17 pm 
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Brazilian Rosewood
Brazilian Rosewood
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Joined: Tue Jan 25, 2005 6:16 am
Posts: 2692
Backsaw and straightedge here. Flat file (the untapered kind) if the cut needs some adjusting. Individuals don't need to build like factories do.

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Howard Klepper
http://www.klepperguitars.com

When all else fails, clean the shop.


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PostPosted: Wed Jan 20, 2010 2:23 pm 
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Cocobolo
Cocobolo

Joined: Tue Mar 10, 2009 7:11 pm
Posts: 333
First name: jack
Country: usa
I've been using a back saw, straight edge and chisel for over 25 years, so maybe I am doing something right;
Thanks for the replies,
jack


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PostPosted: Wed Jan 20, 2010 2:37 pm 
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Contributing Member
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Joined: Fri Jul 10, 2009 4:44 am
Posts: 5586
First name: colin
Last Name: north
Country: Scotland.
Focus: Build
Status: Semi-pro
Same here - Japanese razor saw and straight edge + chisel

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The name catgut is confusing. There are two explanations for the mix up.

Catgut is an abbreviation of the word cattle gut. Gut strings are made from sheep or goat intestines, in the past even from horse, mule or donkey intestines.

Otherwise it could be from the word kitgut or kitstring. Kit meant fiddle, not kitten.


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PostPosted: Wed Jan 20, 2010 2:39 pm 
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Joined: Fri Jul 10, 2009 4:44 am
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First name: colin
Last Name: north
Country: Scotland.
Focus: Build
Status: Semi-pro
Sorry. nearly forgot - mark first with a knife japanese

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The name catgut is confusing. There are two explanations for the mix up.

Catgut is an abbreviation of the word cattle gut. Gut strings are made from sheep or goat intestines, in the past even from horse, mule or donkey intestines.

Otherwise it could be from the word kitgut or kitstring. Kit meant fiddle, not kitten.


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PostPosted: Wed Jan 20, 2010 3:27 pm 
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Koa
Koa
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Joined: Tue Jan 25, 2005 6:35 am
Posts: 671
Location: United States
Focus: Build
Status: Professional
Jig and laminate trimmer. Life's too short, more time for beer and friends.


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PostPosted: Wed Jan 20, 2010 3:38 pm 
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Joined: Wed Aug 31, 2005 7:30 am
Posts: 1792
Location: United States
Plexi template with centre line, 6" ruler with double side tape, dozuki saw and 1/4" chisel to remove the waste. It's a 5mn easy job.

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Laurent Brondel
West Paris, Maine - USA
http://www.laurentbrondel.com/


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PostPosted: Wed Jan 20, 2010 4:15 pm 
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Old Growth Brazilian
Old Growth Brazilian

Joined: Tue Dec 28, 2004 1:56 am
Posts: 10707
Location: United States
For years I scored with a marking knite, back sawed using a wood block as a guide, then routed out but any more I chisel out it is mich quicker and cleaner


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PostPosted: Wed Jan 20, 2010 4:24 pm 
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Contributing Member
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Joined: Mon Jan 03, 2005 7:46 am
Posts: 1315
Location: Branson, MO
First name: stan
Last Name: thomison
City: branson
State: mo
Zip/Postal Code: 65616
Country: united states
Focus: Build
Status: Professional
template from Mark Kett with lam trimmer. Reverse template and router table wedge itself. Quick & clean.


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PostPosted: Wed Jan 20, 2010 4:56 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Jan 19, 2005 5:23 am
Posts: 2356
Location: United States
Here's how I do mine. By the time you set up a jig and router you could have the thing installed. I do mine by hand for that reason.



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PostPosted: Wed Jan 20, 2010 5:33 pm 
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Koa
Koa

Joined: Tue Jan 25, 2005 3:18 pm
Posts: 785
Location: United States
I just use a knife and a chisel. First, I use the knife to score the lines. I score them each 10 times or so, starting with very light passes and gradually increasing the pressure. From there, it's easy to remove the material with a chisel.

Once in a blue moon, I make a mistake, but they are always easily fixable -- nothing like the disasters I see people making when their routers go awry. And the knife/chisel approach makes the cut quicker than I can set up the router.


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PostPosted: Wed Jan 20, 2010 5:44 pm 
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Koa
Koa

Joined: Tue Jan 25, 2005 3:18 pm
Posts: 785
Location: United States
I just use a knife and a chisel. First, I use the knife to score the lines. I score them each 10 times or so, starting with very light passes and gradually increasing the pressure. From there, it's easy to remove the material with a chisel.

Once in a blue moon, I make a mistake, but they are always easily fixable -- nothing like the disasters I see people making when their routers go awry. And the knife/chisel approach makes the cut quicker than I can set up the router.


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