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PostPosted: Mon Nov 10, 2008 7:25 pm 
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Koa
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Joined: Fri Feb 16, 2007 12:14 pm
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First name: Heath
Last Name: Blair
City: Visalia
State: California
Country: USA
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i had every intention of using a bolt on mortise and tenon for the neck to body joint, but going back and checking the thickness of the head block im only showing about 1.125". i believe i followed the plans that hank mauel uses for his head block, but i couldnt find the page to confirm those are the numbers he shows. anyone have a link to that page?

im thinking that 1.125" may not be thick enough to cut a mortise and still leave enough meat behind. any comments on that? im fine with a bolt on butt joint and i know that plenty of people use one. i am a bit concerned that there is not a lot of meat left in the heal of the neck to hold threaded inserts or hanger bolts. should i go with a mortise and "shorter" tenon to beef up that area of the heal?

any advice appreciated.

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PostPosted: Mon Nov 10, 2008 10:02 pm 
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Cocobolo
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I support the butt joint. They can be done successfully, leaving enough meat after the inserts or hanger bolts - there's lots of them out there....and they really make setting the neck angle a lot easier.

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PostPosted: Tue Nov 11, 2008 8:02 am 
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Cocobolo
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You could go with a short tenon, say 1/4". Gives a little more meat for the inserts.
But nothing wrong with a butt joint, as David said.

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PostPosted: Tue Nov 11, 2008 8:17 am 
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I have always patterned my neck blocks the same as stewmacs. They are 3-3/4" x 2-3/4" x 15/16" or 1".

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PostPosted: Tue Nov 11, 2008 11:48 am 
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Koa
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First name: Heath
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thanks so much for the replies guys. i am thinking of using a shorter tenon as kirt suggested. makes sense to me. it seems like taking much more than a 1/2" out of the head block would weaken it too badly. still looking for that link to hank mauel's neck block...

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PostPosted: Tue Nov 11, 2008 12:30 pm 
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Brazilian Rosewood
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Any kind of tenon will help resist a sideways blow. Other than that, it isn't needed.

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PostPosted: Tue Nov 11, 2008 3:05 pm 
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Brazilian Rosewood
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What Howard said !!!

If you have very soft heel wood you can insert a hardwood dowel for the inserts to thread into.
Put the dowel in from f.b. to heel -drill a hole -glue in the dowel!
It may give ya some piece of mind.
Mike

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PostPosted: Fri Nov 14, 2008 12:17 pm 
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Koa
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Howard Klepper wrote:
Any kind of tenon will help resist a sideways blow. Other than that, it isn't needed.


Why not just add a couple of small dowels? to help resist a sideways blow? No real difficult mating the 2 pieces the drill press would do it

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PostPosted: Fri Nov 14, 2008 1:27 pm 
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Koa
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Heath Blair wrote:
thanks so much for the replies guys. i am thinking of using a shorter tenon as kirt suggested. makes sense to me. it seems like taking much more than a 1/2" out of the head block would weaken it too badly. still looking for that link to hank mauel's neck block...

How long is your tenon right now? Your head block will only be used as a washer in that small area and should be ok.It's glued in, so it's not going to move any.Your mortice is bridged on the bottom all the way across for support also.I don't see a problem with what you have. :)


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