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PostPosted: Wed Jul 23, 2008 11:37 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Fri Dec 14, 2007 3:21 pm
Posts: 3423
Location: Alexandria MN
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PostPosted: Thu Jul 24, 2008 5:29 am 
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Joined: Fri Aug 26, 2005 5:49 pm
Posts: 2915
Location: Norway
I've shown it before, but what the heck...

This is my favorite rosette jig, modeled after the Sylvan Wells / Tony Karols / the "Luthier tools" book jig. I like it because it is sturdy, has no backlash and can be easily adjusted. My rosettes are usually different each time, and this jig allows me to adjust to a new setting fast and accurately.

PC 310 trimmer, 15 mm acrylic base, 6M threaded rod, steel rods and thumb screws from discarded router fence, an hour or two of work.

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PostPosted: Thu Jul 24, 2008 5:48 am 
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Koa
Koa

Joined: Mon Sep 04, 2006 10:55 pm
Posts: 698
Location: Australia
Here's mine. Very Simple.

Bob


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Geelong, Australia


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PostPosted: Thu Jul 24, 2008 7:31 am 
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Cocobolo
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Joined: Mon Jan 28, 2008 11:24 am
Posts: 164
Location: Ohio
First name: Mike
Last Name: Tracz
Here's mine.

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Modeled after the one used in Bogdanovich's book.

Works great! And was simple to make.

_Mike T

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PostPosted: Thu Jul 24, 2008 8:12 am 
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Brazilian Rosewood
Brazilian Rosewood
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Joined: Tue Dec 20, 2005 7:46 am
Posts: 2227
Location: Canada
I have one like Arnt's. IMHO, the micro-adjustment is the bee's knees! My old circle cutting jig didn't have it and although cutting the channel was easy, I had to adjust the width of cut by slightly tapping the carrier tray. I didn't like this at all.

Now, one full turn of the knob equates to about 10 thou... It's quick and painless and there's no guesswork involved.

It might be a bit more difficult to machine the parts and to build, but use it once, and you'll know where the extra effort went. You'll also need a tap and die set. If I'm not mistaken, I had taken a whole bunch of pictures when I put mine together. I'll try to fish them out and I'll post them if you're interested.

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PostPosted: Thu Jul 24, 2008 9:57 am 
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Cocobolo
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Joined: Fri Nov 16, 2007 6:06 am
Posts: 329
Wells-Karol Jig is what I'm thinking of getting. I'm just not sure if I want to spend 3 hours to make it(shopping for parts/labor) or buy one.


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PostPosted: Thu Jul 24, 2008 10:05 am 
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Joined: Fri Sep 09, 2005 7:51 am
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Location: Canada
Pretty obvious which one I use .. just made two more yesterday for a couple students to snag.

Might have to put some together for the next swap meet ...

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www.karol-guitars.com
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PostPosted: Thu Jul 24, 2008 8:41 pm 
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Koa
Koa

Joined: Tue Jul 04, 2006 3:24 am
Posts: 744
Location: United States
Here is one I built a while ago.Similar to others but with the added feature of being able to "template" a rosette design. My feeling was that as I figure out a rosette I could drill a template for future use. The template would allow the jig to be returned to the same size at anytime without trial and error.

Attachment:
Rjig.jpg

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RJig 1.jpg

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RJig 2.jpg

Attachment:
Rjig3.jpg

Attachment:
Rjig5.jpg

Attachment:
Rjig7.jpg

Attachment:
Rjig8.jpg


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Avon, OH


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PostPosted: Thu Jul 24, 2008 9:55 pm 
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Koa
Koa

Joined: Tue Jul 04, 2006 3:24 am
Posts: 744
Location: United States
fmorelli wrote:
Brad - that looks very cool, though I must admit I don't understand how the template part works ...

Arnt ... how is yours different than the Karol / Wells setup?

Thanks,

Filippo


It is a little hard to see in the pictures. But basically it lets you set the jig and use a pin locating system to remember where the jig was. In the future if you want to recut the same rosette then you can put the pre-drilled template in the side of the jig, lineup the bronze bushing with the pre-drilled holes on the template, and slide a steel locating pin through the bushing into the template and everything should be exact adjust to a previous size.

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