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PostPosted: Sun Nov 09, 2014 10:22 pm 
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Walnut
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Joined: Fri Oct 17, 2014 11:05 am
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First name: raul
Last Name: ruelas
City: Santa clarita
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Country: united states
Hi I'm putting together my set up for the next phase in my cnc experience. I've only done inlay on my small cnc and have a larger one 24x30 on its way and was wondering if anyone could recommend sizes/lengths for cutting body's (I'm thinking 2" long?) Also what's a good bit to radius fingerboards and what's a good source to buy them from.
Thanks this information is going to help me out big time.


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PostPosted: Thu Nov 13, 2014 8:42 pm 
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Walnut
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First name: Peter
Last Name: Fedorick
City: Calgary
State: AB - Alberta
Zip/Postal Code: T2Z2E9
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There are a few ways to go.
For contouring bodies, a 2 inch flute is a must in my book.

Carbide spiral bits work great.
Down cutting bits will give you an exceptionally clean edge to pockets.
Up cutting bits clear chips best.
For pockets, I will run a down cutting bit 1/4" deep to establish the line and then finish the pocket with an upcut.

Consider whether a compression bit would work for you doing body contours. It will upcut the bottom surface of your work and downcut the top surface.
I have a few in hand but have not tried them yet.

We use a 1" ball nose straight bit to radius fret boards. I have a 2 inch on my shopping list.

In terms of diameter, bigger is better. Use the biggest bits you can for the radius in question... that's my suggestion.

There are are variety of sources for bits. The usual woodworker supply stores usually offer Onsrud.
You can also source excellent 30 degree helix 2 flute mills from metal working suppliers. Where I am, I deal a lot with my local HAAS factory outlet.
I mostly use a lot of Garr carbide tooling.


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PostPosted: Fri Nov 14, 2014 1:27 pm 
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PeteFede wrote:
We use a 1" ball nose straight bit to radius fret boards. I have a 2 inch on my shopping list.

In terms of diameter, bigger is better. Use the biggest bits you can for the radius in question... that's my suggestion.


I agree but just be sure to check for compensation when using large bits as your CAM software may or may not do so. For a 2" radius bit radiusing a roughly 2.25" wide board with a 16" radius, the center of the tool has to be about 1/4" off the edge of the fretboard to accurately cut the radius.

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PostPosted: Tue Nov 18, 2014 9:52 am 
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Walnut
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Joined: Mon Jul 28, 2014 2:07 pm
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First name: Peter
Last Name: Fedorick
City: Calgary
State: AB - Alberta
Zip/Postal Code: T2Z2E9
Country: Canada
Focus: Build
Status: Professional
Good point Andy.
Larger ball mills may also need to cut deeper off waterfall/bullnose type edges so may cut up your sacrifice board &/or jig more than you expect.


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PostPosted: Tue Nov 18, 2014 7:42 pm 
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Brazilian Rosewood
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USA Carbide makes decent tools, and their prices can't be beat. Their carbide stuff is razor sharp, which is excellent for wood.

If you don't have motion errors, you can get a very high quality finish with a sharp 1/2" ball on wood and a 0.010"-0.015" step-over. Use the biggest ball you can, but don't outstrip the rigidity of your machine chasing a finish you can get with more passes and a smaller cutter. Get the minimum amount of flute you can get away with on cutters, especially balls, and limit the stick-out on the cutters as much as possible. Reduced neck cutters are a blessing on mankind.

You can get away with only using regular spiral cutters so long as you're careful on depth with the first couple passes of a pocket. You'll get 'fuzzies' on the edge, but not blowout, and they knock off with one swipe of 220.

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