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Iron Bending heater
http://www.luthiersforum.com/forum/viewtopic.php?f=10101&t=47003
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Author:  prezio [ Fri Jan 08, 2016 8:14 am ]
Post subject:  Iron Bending heater

Hi

Is anybody from you who use the following iron bending heater:

http://www.aliexpress.com/item/Bending- ... 74601.html

There is quite cheaper (50%) of the one in UK.
But I would like to ask about shape - is it OK? is different and quality of the stuff and of course effectiveness of the heat;)

Please let us some your experience;)

Author:  DannyV [ Fri Jan 08, 2016 9:25 am ]
Post subject:  Re: Iron Bending heater

The shape looks good and that's a good deal. You never know with Chinese products till you try them. The only issue might be if you cook a heating element and need a new one.

Author:  prezio [ Fri Jan 08, 2016 10:57 am ]
Post subject:  Re: Iron Bending heater

The heating element is cheap c.a. 5 quid - no problem to buy and replace.
I have temperature's controller for Fox and I can connect the iron bending to it with themr connector and get control of the temperature ;)
More important for me what is the material of the shape - probably aluminium - but the question is what is internally - full alluminium or space with heater like a big tube

Author:  DannyV [ Fri Jan 08, 2016 12:20 pm ]
Post subject:  Re: Iron Bending heater

Big tube is fine. I made mine out of a piece of aluminium from an aircraft strut. It's hollow and works great.

Author:  Quine [ Fri Jan 08, 2016 1:27 pm ]
Post subject:  Re: Iron Bending heater

looks ok to me for the shape. No idea how well it heats or how evenly.
It sounds like you're OK with tinkering with a heating element and controller so I'd just build one from scratch. A piece of car exhaust pipe works great with a heater inside (make sure its not still attached to the car)

Author:  prezio [ Fri Jan 08, 2016 2:26 pm ]
Post subject:  Re: Iron Bending heater

I try to find so,e tube/conduit in aluminium but in UK 1st it is not to easy buy cheap only one small part. If you buy you need to order more if u want buy small volume you pay much much more;)
I tried to find something but more companies ask for ordering more than 50 quid if less the costs of delivery are huge ;( finally the stuff from china can be cheaper;)

Author:  Colin North [ Fri Jan 08, 2016 3:19 pm ]
Post subject:  Re: Iron Bending heater

prezio wrote:
I try to find so,e tube/conduit in aluminium but in UK 1st it is not to easy buy cheap only one small part. If you buy you need to order more if u want buy small volume you pay much much more;)
I tried to find something but more companies ask for ordering more than 50 quid if less the costs of delivery are huge ;( finally the stuff from china can be cheaper;)

Under £10 from ebay for 200mm of 100 mm diameter aluminium tube incl postage.
http://www.ebay.co.uk/itm/Aluminium-Round-Tube-50mm-55mm-57mm-63mm-65mm-70mm-75mm-100mm-165mm-2-3-4-6-5-/271581991178?var=570407739795&hash=item3f3b8c510a:m:m7CBuItPSl20_itKr7ToLAw
I just squashed it into an oval section in a vice, blanked off one end, and stuffed a BBQ lighter inside. Mount on some "scrap" ply and wooden studding with jubilee clips.
500watt, 240V £14.95 http://www.amazon.co.uk/Electric-Charcoal-Starter-Lighter-charcoal/dp/B0085Y9I6K
Controlled with a dimmer switch, 1000watt, £16
http://www.ebay.co.uk/sch/i.html?_from=R40&_sacat=0&_nkw=dimmer+switch+1000watt&LH_PrefLoc=1&_sop=2
Approx £45 the lot, been using mine for a couple of years.

Author:  prezio [ Fri Jan 08, 2016 4:11 pm ]
Post subject:  Re: Iron Bending heater

Tube - OK I tried to find treated from one end but it can be mounted in another way
About heater - http://www.ebay.co.uk/itm/121712672145? ... 1436.l2649
Dimmer - I don't need - I have controller with timer and temperature control system.
The problem was shape and tube - I have to check it ;) maybe I will check and get 1 pipe and squash on vice;)
Could you put some photos?

Author:  Colin North [ Fri Jan 08, 2016 5:51 pm ]
Post subject:  Re: Iron Bending heater

Heater cartridge you put a link to - I can give you one!
Bought 2, burnt 1st one out first time I used it. Heat cartridges need to be fitted in a similar diameter hole in a solid block, usually aluminium for a bending iron. They need to have an efficient heat sink.
I thought I might get away with filling the tube with SS scouring pads, but they didn't seem to provide enough of a heat sink so it burnt out.
I did make one with a catering heating bulb like this http://www.ebay.co.uk/itm/CATERING-HALOGEN-HEAT-LAMP-BULB-500WATT-DOUBLE-JACKETED-GANTRY-LIGHT-118MM-R7-/231362300099?hash=item35de4488c3:g:dDoAAOxydyxSQMvs
But find the heat with the BBQ lighter quicker and more even (and you need to get a holder for the bulb/heatproof wiring as well, bit fiddly.
Maybe I can take some pics tomorrow, its a bit late today.

Author:  Colin North [ Sat Jan 09, 2016 7:12 am ]
Post subject:  Re: Iron Bending heater

Some pics.
The tube itself is 325mm long, usable end the of bender about 180 mm.
Endplate is pop riveted on as you can probably see.

Author:  prezio [ Sat Jan 09, 2016 4:17 pm ]
Post subject:  Re: Iron Bending heater

Did you think about aluminium foil put inside with heater?
It will better lead the temperature on the tube.

Author:  kencierp [ Sat Jan 09, 2016 4:25 pm ]
Post subject:  Re: Iron Bending heater

We use this every day -- scroll through to see more details and simple controller

http://acousticguitarconstructionforum. ... ?f=8&t=794

Author:  Colin North [ Sun Jan 10, 2016 4:22 am ]
Post subject:  Re: Iron Bending heater

prezio wrote:
Did you think about aluminium foil put inside with heater?
It will better lead the temperature on the tube.

Yes I did actually.
But after my experience burning out the cartridge, I though it might be better to leave it as it is, (and most of the others like this I've seen) as it is normally used in a place where it has a fair bit of air circulating.
It warms up fast and hot, and heats the business end quite evenly.

Author:  prezio [ Tue Jan 12, 2016 5:26 pm ]
Post subject:  Re: Iron Bending heater

What is the diameter of your pipe/tube?

Author:  Colin North [ Tue Jan 12, 2016 7:13 pm ]
Post subject:  Re: Iron Bending heater

100 mm originally.

Author:  prezio [ Wed Jan 13, 2016 8:35 am ]
Post subject:  Re: Iron Bending heater

Small question - the question is for people from UK ;)
May I ask you where can I find to buy steel sprint sheet/strip with length 100cm, width 15 -20cm and thicknes 0.3mm? (I need for fox bender)
I try to find but I can't ;(
I found in germany but - hmmm + delivery is quite expensive;(

Author:  prezio [ Wed Jan 13, 2016 8:36 am ]
Post subject:  Re: Iron Bending heater

Of course it can be bigger size - I can cut it. (but thickness must be 0.3mm +-)

Author:  Colin North [ Wed Jan 13, 2016 8:47 am ]
Post subject:  Re: Iron Bending heater

Is £11 total cost too much?
Heard of Ebay? Lots of stuff there, e.g.
http://www.ebay.co.uk/itm/Stainless-Steel-Sheet-Foil-Spring-B-100mm-x-Thick-0-01-1mm-1-4310-/171967921128?var=470858277726&hash=item280a163be8:m:mKSXM7RVDo2k-NtM3B38JXQ
Search "steel shim 0.3mm"

Author:  prezio [ Wed Jan 13, 2016 9:00 am ]
Post subject:  Re: Iron Bending heater

yes very hard to find 100cm length with width 15cm or 20 - what you send me is only max 30cm length and 10 cm width.

The strip with 10cm (100mm) width I can find on aliexpress - but not wider
If yes I need to buy 300kg ;) of it ;(

Author:  Colin North [ Wed Jan 13, 2016 11:12 am ]
Post subject:  Re: Iron Bending heater

prezio wrote:
yes very hard to find 100cm length with width 15cm or 20 - what you send me is only max 30cm length and 10 cm width.

The strip with 10cm (100mm) width I can find on aliexpress - but not wider
If yes I need to buy 300kg ;) of it ;(

Sorry, read dimensions as mm duh
Slats for side bender - I bought mine in UK, and they have a minimum order , so had to buy twice what I needed, 6 if I recall correctly.
I still have the other 3 kicking about the workshop somewhere.
What I bought was 150 mm X 915 mm, CS95 hardened and polished spring steel, 0.12"/0.3mm thick, http://springsteelstock.co.uk/
They were very helpful - Steve was the guy I dealt with, if he's still there..

Author:  prezio [ Wed Jan 13, 2016 1:38 pm ]
Post subject:  Re: Iron Bending heater

Thx
I"'ve sent question - now they have 152 mm x 1000mm x 0.3mm in their offer
Will see when receive answer - thx
In meantime I ask - do you have any good company with coloured veneers in UK - I fond quite good on http://www.thewoodveneerhub.co.uk/
and do you have any good company with tonewood about which you can tell me;)

Author:  Colin North [ Wed Jan 13, 2016 3:01 pm ]
Post subject:  Re: Iron Bending heater

That's the same company I use normally for veneers.
Tonewood suppliers. Lots. Googling "guitar tonewood uk" gets you https://www.google.co.uk/webhp?sourceid=chrome-instant&ion=1&espv=2&ie=UTF-8#q=guitar%20tonewood%20uk Quite a few, mostly good, although prices and quality vary. Best to visit yourself and inspect if it's practical.
The bulk of my tops I've bought direct from abroad, several at a time usually. It's economic and I've always had good quality.
What are you looking for - a starter set to build with? A kit? ? ?
I would just mention that if you need to cut/drill that spring steel, it needs diamond cutters or special drills.

Author:  prezio [ Thu Jan 14, 2016 4:08 am ]
Post subject:  Re: Iron Bending heater

I have answer about steel - t is very expensive ;(
one sheet 152x1000 mm thickness 0.3mm - price 74 quid ;( + 15 delivery - very expensive because I can buy in gemrnay
850x145x0.3 (1 pcs) for 35 quid + 14 quid delivery
Quite huge difference;(
About tonewood - may I ask you from where did you buy - abroad) and did you pay any customs?

Author:  Colin North [ Thu Jan 14, 2016 4:20 am ]
Post subject:  Re: Iron Bending heater

How many bending slats do you need? Usually 2 for light bulb bender, 3 for blanket bender.
I really don't have the time to list all the suppliers I've used and know off. but could give you a recommendation or 2 if you give me an idea what you want to buy.
As it's a first guitar, perhaps you might be interested in this - UK supplier, kit for classical guitar, discount for a "bulk" buy, more or less all in one, upgrades available. Very reasonably priced.
And as a first time builder, and not really knowing how many you intend building. I would suggest using a bending iron. It's always good to have one even if you go on to use a fox bender.
http://www.luthiersupplies.co.uk/dcguitar_kits_4.htm
Oh, and one question.
Do you have humidity control??
If not, I would strongly suggest you do something about that, before starting.

Author:  prezio [ Thu Jan 14, 2016 5:18 am ]
Post subject:  Re: Iron Bending heater

OK - I understand - I want 2 slats if I can 3 - now I have bulb bender but I plan to buy blanket but not now.
I'm looking for the tonewood for classical guitar - at the begining all parts dedicated/prepared for guitars.
Mostlu Spruce and mahogeny and ebony.
but if you now somebody who sell quatersawn timer it can be usefull as well - I have tools/machinery on which I can cut.

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