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Anyone else having chip-out problem with Ryan's A4 Kerf?
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Author:  Paul Burner [ Mon Nov 29, 2010 9:57 pm ]
Post subject:  Anyone else having chip-out problem with Ryan's A4 Kerf?

I LOVE Kevin Ryan's A4 Kerfed lining - for install it is a breeze and it looks wonderful.

But... when I route the pockets for my braces I'm having all kinds of issue with it chipping out.

Anybody else?

Suggestions?

I've tried scoring with an exacto blade, but it didn't help.

Author:  Kent Chasson [ Mon Nov 29, 2010 10:16 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Are you climb cutting? That might help.

I just tried it for the first time and really like it. I'm a die-hard when it comes to doing stuff myself and this is the first pre-made lining I've ever bought. It sure does go in like a breeze but I haven't routed binding channels yet.

edit: Misread your post. I was thinking is was the binding channel, not the brace pocket. How are you cutting them? I score the edges with an xacto and rout with a 1/8" bit. A smaller bit would help.

Author:  Paul Burner [ Mon Nov 29, 2010 10:32 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

I've scored the locations and cut with a 3/32 bit - still getting chip-out in places.

Author:  hanstrocity [ Mon Nov 29, 2010 10:38 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

I love this stuff, especially the cypress.

Does a little chip out on a liner even matter?

I guess I never had this problem because we scored with an exacto knife and then cleaned out the brace pocket with a little chisel. Viola! Clean as a whistle. I think the router might be overkill because the material clears so easily with hand tools.

Author:  jsmith [ Mon Nov 29, 2010 10:41 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

If the side of a brace enters the linings right on a kerf, you can get chipping. Happened to me with reverse kerfed linings, too. So, when a brace is going hit one of the kerfs, I take a sliver of kerf width wood (a shaved down toothpick will do), dip it into some glue and fill the aforementioned kerf. That has solved my chipping problem. Oh, and I also pre-score the linings where the brace edges hit them.

Author:  jsmith [ Mon Nov 29, 2010 10:48 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Actually, Hans, a little chip on the lining might not matter to some. Each one of us has to answer that question for ourselves. For myself, and a lot of others, a chipped lining is not acceptable. For others it is.

Author:  meddlingfool [ Mon Nov 29, 2010 11:39 pm ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Maybe if you routed from the inside out? Clear the inside so there is no wood to catch to tearout?

Author:  Kent Chasson [ Tue Nov 30, 2010 2:00 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Filippo Morelli wrote:
This is a great job for hand tools. Thin saw, chisel and a razor blade. Take your pick. A router seems like a lot of work.

Filippo


I've got nothing against hand tools but this is a great job for a router if all your brace ends are the same height. The router cuts the same depth quickly and with no measuring. And it's a lot easier if you don't want to cut through the sides.

Author:  Laurent Brondel [ Tue Nov 30, 2010 6:44 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

I use a trimmer with a 1/8" bit: you have to climb cut to avoid tear out.

Author:  Dan Roach [ Tue Nov 30, 2010 7:28 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Paul,

I think Kevin recommends putting a strip of tape along the lining to prevent the chip-out. I had the same chip-out problem as you the first time I used it .... then I read his instructions duh :D

Dan

Author:  Paul Burner [ Tue Nov 30, 2010 8:07 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

DanR wrote:
Paul,

I think Kevin recommends putting a strip of tape along the lining to prevent the chip-out. I had the same chip-out problem as you the first time I used it .... then I read his instructions duh :D

Dan



duh is right - I'll give that a try.

Author:  Glen H [ Tue Nov 30, 2010 9:43 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Try sawing on the lines with a razor saw to the depth of the bracing, then routing the section to be removed out.

Author:  peterm [ Wed Dec 01, 2010 12:40 am ]
Post subject:  Re: Anyone else having chip-out problem with Ryan's A4 Kerf?

Tape will do the trick...or hand tools.

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