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What is your building process? http://www.luthiersforum.com/forum/viewtopic.php?f=10101&t=25339 |
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Author: | Blain [ Thu Jan 07, 2010 12:30 am ] |
Post subject: | What is your building process? |
I'm interested in hearing what everyone's building process is (mostly after the box is closed). I'm curious if I'm doing some things like fretting, intonating, etc. out of order. I'll take a shot Bend sides and attach Rims Join top Cut soundhole in top & install rosette Brace top Join back Brace back Attach top to rims Attach Back to Rims install end graft cut binding channels & install bindings Rough shape neck set neck angle & Cut M&T in neck & body cut truss rod slot Make & Install headplate slot fretboard install fretboard Drill Tuner holes Make bridge bolt bridge to body install frets from top of neck down to body make nut final shape neck level fretboard install tuners & string guitar attach intonator to guitar to locate saddle remove strings & tuners cut saddle slot make saddle remove bridge and finish guitar body and neck attach neck to guitar & glue fretboard extension install frets over the body crown and level frets glue bridge install tuners and strings intonate guitar while shaping saddle Final setup |
Author: | Hesh [ Thu Jan 07, 2010 5:28 am ] |
Post subject: | Re: What is your building process? |
That's a pretty good list Blain and better than I could do. I think that I am in the camp that just does what comes next and what comes next can vary widely.... perhaps that's the problem.. ![]() What I wanted to add to your very good list though is this: prior to any new guitar that I build I get out all of the materials and lean them on a wall on a bench in my shop and look at them for a couple of weeks. I try to do this before I am done building the current guitar so no time gets wasted.... If after a bit it looks like a guitar screaming to be built we try to make it happen. If something looks wrong say the bindings don't match in reality as well as they did in my vision others get laid out and looked at. I guess that for me it's a visualization process. Then I dive in. |
Author: | woody b [ Thu Jan 07, 2010 7:20 am ] |
Post subject: | Re: What is your building process? |
My process is close to yours. I join my tops at any time. Usually a long time before I have plans to use them. I don't join my backs in advance, since they may end up having a back strip, a wedge ect. My first step is the fingerboard(slotted tapered and bound), especially with a cutaway. I'll use the fingerboard to locate everything. I don't use plans or templates, since every guitar is usually different. Having the actual fingerboard made helps keep me from calculating or measureing stuff wrong. I'll work on stuff like cutting out the neck blank, gluing up a lamanated neck, making a bridge ect while glue is drying on earlier stuff. |
Author: | stan thomison [ Thu Jan 07, 2010 9:50 am ] |
Post subject: | Re: What is your building process? |
Like Hesh said good choice there. I work in batches of 6 so maybe little different as I am organized in a unorganized way. At Bourgeois there was more of a process because each person had a main duty (mine bodies) but did other things also, IE: for me thickness plates, make braces for next weeks batch etc. At Bill Moll's he is organized, but with just him and another person, going from one thing to another and bumping into each other often. As glue drying say in linings, might go to something that is going to be the next task also. It would appear unorganized, but with some planning and knowing what wanted or needed to was quite organized. You have to be with two guys doing 30 or more a year plus all the other stuff that has to be done. He may come up with a new idea for a tool, fixture, jig whatever that makes the process better and so running around on those projects also, plus repairs that need done. and when he had that job running on fumes for ASIA. Add in the phone calls from other builders, clients etc. He is the man. I went to college on working with him how do work a shop. My thing is I am now in a smaller space so it is clean an hour work for an hour, then clean for the next part of projects. |
Author: | Michael Dale Payne [ Thu Jan 07, 2010 10:54 am ] |
Post subject: | Re: What is your building process? |
Of course this list is just in generalities and leaves out lots of fine details and does not consider having to deal with issues that arise. Thickness and profile sides Rough thickness and back plates Plane and joint top and back plates Fabricate neck and tail block Laminate neck structure Rough shape neck profile Plane neck/fretboard and peghead surface Rout neck tenon, neck block mortise and truss rod channel Shape neck and install peghead laminates Drill tuner holes Fabricate fretboard, slot and inlay Bend sides and attach rims assembly Install end graft channel and install rosette Scrape rosette flush Fabricate rough braces and internal components Fabricate bridge Brace top and back Carve and tune bracing Attach Back to Rims install makers label Attach top to rims cut binding channels & install bindings preliminary neck set alignments and Install fretboard to neck Basic prep sand and scrape body Attach fretboard to neck Temp attach neck assembly and prelim level fretboard and second neck alignment check Pore fill and spray body finis press frets make rough nut and saddle Pore fill and apply neck finish Rub out finish Attach bridge Final neck flossing Level frets if needed Final finish rub out and buff temp Install tuners and strings (includes pin hole reaming) Intonate and set up remove hardware and final buff Reinstall hardware double check set up and intonation |
Author: | Blain [ Fri Jan 08, 2010 7:56 pm ] |
Post subject: | Re: What is your building process? |
Thanks guys. Looks like I'm not too far off from being more productive. Michael, great detailed schedule. I think I can see some areas where I can use what you have to save me some steps. Also, I didn't notice that I had put that I attach my top before I attach the back, but it's actually the opposite order. I think I need to put the strings on a lot later in my schedule because I find it hard to take them back off to actually make a saddle. It's just too much fun hearing the guitars voice for the first few times. Or few hundred times. |
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