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Methods for cutting CF sheet material?
http://www.luthiersforum.com/forum/viewtopic.php?f=10101&t=21034
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Author:  Todd Rose [ Sat Feb 14, 2009 2:31 pm ]
Post subject:  Methods for cutting CF sheet material?

I got some CF sheet material from Los Alamos, which I'm using to cap some braces. This material is made up of unidirectional fibers. I asked Jim how to make cuts parallel to the fibers, and he suggested a knife and straight edge. I have done some cuts this way on .030" thick sheet, using an X-acto, but I found it very difficult and went through several blades. I wonder if any of you who use this type of CF sheet for capping braces have come up with some better ways. I would think I could cut it with a cut off wheel, but I imagine it would be difficult to make a nice, straight cut that way.

Any suggestions? Thanks -

Author:  Howard Klepper [ Sat Feb 14, 2009 2:34 pm ]
Post subject:  Re: Methods for cutting CF sheet material?

Knife, and then breaking it where the knife doesn't go all the say through.

.030 is pretty heavy, though.

Author:  Jim Watts [ Sat Feb 14, 2009 2:56 pm ]
Post subject:  Re: Methods for cutting CF sheet material?

Todd,
Use a utility knife (much stouter than an exacto) and clamp a straight edge in place, you'll need to go over it a few times.

Author:  Brook Moore [ Sat Feb 14, 2009 3:15 pm ]
Post subject:  Re: Methods for cutting CF sheet material?

The utility knife for sure. I once ripped some strips on my small tile cutting saw (set up like a miniature table saw.) That cut it fine, but that is a lot of expensive dust, and it is a pain to guide such thin material accurately.

Author:  Todd Rose [ Sun Feb 15, 2009 9:55 am ]
Post subject:  Re: Methods for cutting CF sheet material?

Thanks, Howard, Jim, and Brook. I'll try a utility knife next time. Clamping the straight edge is a good idea, too. Both of my hands - the left holding the straight edge and the right holding the knife - got really tired as I scored and scored about a million times before the knife finally made it all the way through.

Thanks again -

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